Laser cladding for hydraulic cylinder 

Hydraulic cylinders are used across a wide range of industries, including offshore, dredging, steel production, and civil engineering. Frequent exposure to harsh environments, such as saltwater, abrasive materials, or high mechanical stress, leads to wear and corrosion, making laser clad coatings for hydraulic cylinders a critical part of equipment durability. 
 
At Topclad, we specialize in laser cladding applications, offering superior protection and longevity for hydraulic cylinders. Sub-corrosion, a common issue with traditional coatings like nickel-chrome plating due to their porous nature, is effectively addressed with our laser cladding technology. The pore-free surface created through laser cladding ensures maximum corrosion resistance, preventing moisture or contaminants from penetrating and damaging the material. As the laser cladding market evolves, more industries are recognizing its benefits, particularly in sectors like offshore and marine. For more details, visit our Market Segments and Applications pages.

How to repair a hydraulic cylinder? 

Laser cladding is not only a perfect way of protecting new products, but also a powerful solution for repair of worn or damaged hydraulic cylinders rods. 

Topclad’s laser cladding technology restores hydraulic cylinders with enhanced durability. By applying a high-performance clad layer, we ensure that even the most vulnerable parts, such as piston rods, are fortified against wear and corrosion.  

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Traditional coatings like nickel-chrome plating not only present sub-corrosion risks but are also brittle, leading to cracking and peeling under bending, vibrations, or impact. In contrast, laser cladding provides high ductility, enabling flexibility without cracking, even under mechanical stress. 

This makes laser cladding especially suited for longer cylinder rods, where bending is more prevalent. Moreover, our repair solutions can restore damaged rods with thicker layers of multiple millimeters, without compromising on flexibility or resistance to impact—issues that commonly affect traditional coatings. 

Depending on the application and operating conditions, we offer a range of solutions from the Quarite- and Tardisphere-series, designed for maximum protection against wear, corrosion, and impact. 

We recommend selecting the appropriate layer based on the specific demands of your environment. For instance, Quarite NR+ provides outstanding protection in environments with high corrosion risks, while Tardisphere offers high strong corrosion resistance as well, with the added benefit of superior abrasion resistance and impact protection, making it ideal for environments with abrasive materials. Learn more about the Quarite-series here. 

Hydraulic cylinder repair in Lelystad, the Netherlands 

If you’re in need of hydraulic cylinder coatings, Topclad offers state-of-the-art solutions for a wide range of applications. Our extensive experience in working with large-dimension rods, up to 24,000mm in length and 2,200mm in diameter, means that we can handle projects of any scale. Whether it’s standard equipment or oversized industrial machinery, our advanced laser cladding solutions ensure superior performance and reliability. 

Topclad also specializes in repair work, applying our laser cladding layers to restore hydraulic cylinders to like-new condition. We also offer the Topclad Measuring System (TMS), which adds precision to cylinder movement control, ideal for demanding industries like civil engineering and offshore operations. With Topclad, you are assured of fast turnaround times, supreme corrosion protection, and enhanced wear resistance. 

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Make your machines more reliable with laser cladding 

Laser cladding provides significant improvements to the durability and performance of hydraulic cylinders. Whether it’s the repair of damaged rods or the application of new cladding layers, Topclad ensures your machinery runs more efficiently with less downtime and longer lifespans. Ready to strengthen your equipment? Request a quote today and let Topclad help you enhance the reliability and longevity of your machines. 

Laser clad layers for hydraulic cylinders

Product
Corrosion
A high score on the PREN (Pitting Resistance Equivalent Number) indicates a high corrosion resistance
Wear
A low score on the ASTM G65 test indicates a high wear resistance
Ductility
Impact resistance
Price index
The price index indicates the relative price where the price of Sinex has been set at 100%. Actual prices are dependent on a variety of factors such as: product dimensions, tolerances, layer thickness, etc.
Tardisphere
Excellent corrosion and wear resistance, ideal for dredging and mining, or as a bearing surface.
51Corrosion
A high score on the PREN (Pitting Resistance Equivalent Number) indicates a high corrosion resistance
25 mm³Wear
A low score on the ASTM G65 test indicates a high wear resistance
Very highDuctility
+++Impact resistance
145Price index
The price index indicates the relative price where the price of Sinex has been set at 100%. Actual prices are dependent on a variety of factors such as: product dimensions, tolerances, layer thickness, etc.
Quarite N
Optimized for many applications, Quarite N offers excellent corrosion resistance and strong chemical & thermal propertie
51Corrosion
A high score on the PREN (Pitting Resistance Equivalent Number) indicates a high corrosion resistance
82 mm³Wear
A low score on the ASTM G65 test indicates a high wear resistance
Very highDuctility
+++Impact resistance
110Price index
The price index indicates the relative price where the price of Sinex has been set at 100%. Actual prices are dependent on a variety of factors such as: product dimensions, tolerances, layer thickness, etc.
Quarite NR
Quarite NR provides the highest corrosion resistance in the Topclad portfolio, ideal for environments with extreme corrosion and moderate wear demands.
69Corrosion
A high score on the PREN (Pitting Resistance Equivalent Number) indicates a high corrosion resistance
84 mm³Wear
A low score on the ASTM G65 test indicates a high wear resistance
Very highDuctility
+++Impact resistance
120Price index
The price index indicates the relative price where the price of Sinex has been set at 100%. Actual prices are dependent on a variety of factors such as: product dimensions, tolerances, layer thickness, etc.
Quarite NR+
Quarite NR+ combines exceptional corrosion resistance (equal to NR) with enhanced wear resistance, making it perfect for harsh, most challenging environments.
69Corrosion
A high score on the PREN (Pitting Resistance Equivalent Number) indicates a high corrosion resistance
67 mm³Wear
A low score on the ASTM G65 test indicates a high wear resistance
Very highDuctility
+++Impact resistance
130Price index
The price index indicates the relative price where the price of Sinex has been set at 100%. Actual prices are dependent on a variety of factors such as: product dimensions, tolerances, layer thickness, etc.

Markets

Laser cladding for hydraulic cylinders is used in these industries:

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Topclad Laser Cladding is the leading manufacturer of innovative laser clad layers in Europe. Based in Lelystad, the Netherlands, Topclad Laser Cladding develops and applies laser clad layers for the most demanding industries including oil, gas, sustainable energy, offshore, dredging, mining, bridges and water locks, steel manufacturing and food processing.

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We are Topclad

Topclad is Europe’s leading manufacturer of innovative laser clad layers, based in Lelystad, the Netherlands. We specialize in developing and applying laser clad layers for the most demanding industries, including oil & gas, offshore, dredging, mining, bridges & water locks, steel manufacturing, and food processing.

Our mission is to provide components with superior protection against wear, corrosion, and impact, resulting in significantly improved reliability and uptime of capital-intensive equipment. With over 14 years of experience and a steadfast commitment to quality, we deliver solutions that enhance the performance and longevity of your critical machinery.

IMG 0143
Axel Jansen
Director & Owner Topclad

Why Topclad?

  • Over 14 years laser cladding experience with over 10.000 cladded components
  • More than 10 in-house developed laser clad layers
  • Commitment to quality
  • Expertise in comprehensive repairs
  • 24.000 mm clad length capacity and 2.200 clad diameter capacity
  • Chromium-6-free solutions
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