Laser cladding for mining equipment and challenges

Offshore & Maritime equipment and challenges

Mining equipment faces extreme operational challenges, from the abrasive wear caused by the constant friction of materials like sand and ore, to the impact stress from rocks. Corrosion is another significant issue, especially for machinery exposed to harsh chemicals or water during the extraction process. Without effective protection, equipment parts can degrade quickly, leading to frequent maintenance or early replacements. Topclad’s laser cladding solutions are designed to withstand these harsh conditions, delivering long-term protection and reducing the need for costly repairs.

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Laser cladding solutions for the mining industry

Topclad’s laser cladding technology is an ideal solution for the mining industry. Our layers, such as Quarite XT and Tardisphere , are engineered to provide excellent resistance to wear and impact, ensuring that critical parts like rollers, shafts, and hydraulic cylinders can operate reliably even in the most abrasive environments. Quarite XT, for example, offers both wear resistance and smooth surface properties, making it perfect for equipment with moving parts, while Tardisphere delivers superior hardness and protection against both mechanical stress and corrosive materials.

Learn more about our Quarite XT and Tardisphere and explore our solutions for hydraulic cylinders.

Examples of key mining equipment

• Hydraulic hammers
• Shovels
• Dozers
• Dragline excavators
• Mining trucks
• Breaker equipment
• Conveyor adjusters
• Bucket transport rollers
• Conveyor rollers
• Crushing drums and rollers
• Shredders and grinding systems

Related industries facing similar challenges

Industries such as dredging, steel production, and recycling also face challenges similar to mining, particularly with abrasive materials, heavy impacts, and exposure to corrosive environments. These sectors benefit from the same advanced laser cladding technologies, ensuring their machinery operates at peak efficiency and durability. Want to extend the lifespan of your mining equipment and reduce downtime? Contact Topclad today to discover how our laser cladding solutions can keep your operations running smoothly under the harshest conditions.

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Topclad Laser Cladding is the leading manufacturer of innovative laser clad layers in Europe. Based in Lelystad, the Netherlands, Topclad Laser Cladding develops and applies laser clad layers for the most demanding industries including oil, gas, sustainable energy, offshore, dredging, mining, bridges and water locks, steel manufacturing and food processing.

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We are Topclad

Topclad is Europe’s leading manufacturer of innovative laser clad layers, based in Lelystad, the Netherlands. We specialize in developing and applying laser clad layers for the most demanding industries, including oil & gas, offshore, dredging, mining, bridges & water locks, steel manufacturing, and food processing.

Our mission is to provide components with superior protection against wear, corrosion, and impact, resulting in significantly improved reliability and uptime of capital-intensive equipment. With over 14 years of experience and a steadfast commitment to quality, we deliver solutions that enhance the performance and longevity of your critical machinery.

Director & Owner Topclad

Why Topclad?

• Over 14 years laser cladding experience with over 10.000 cladded components
• More than 10 in-house developed laser clad layers
• Commitment to quality
• Expertise in comprehensive repairs
• 24.000 mm clad length capacity and 2.200 clad diameter capacity
• Chromium-6-free solutions

Contact usMore about us