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Laser cladding applications

By applying a precise layer of material using a focused laser beam, laser cladding significantly improves wear resistance, corrosion protection, and overall durability of critical components on many applications in many industries as dredging, steel industry and water infrastructures. Laser cladding is a transformative technology that enhances the surface properties of critical components across various industries. These benefits make laser cladding applications ideal for diverse industrial needs, from repairing damaged parts to enhancing the longevity of new components. For a detailed overview of these benefits, visit our laser cladding advantages page.

Hydraulic Cylinder Rods

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Hydraulic Cylinder Rods

Machine Parts

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Machine Parts

Ship Propellor Shafts

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Ship Propellor Shafts

Rollers & Drums

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Rollers & Drums

What are the uses of laser cladding?

Laser cladding is particularly advantageous in environments where components are exposed to harsh conditions, such as rapid corrosion and high wear. The technology’s ability to create a metallurgical bond with zero porosity ensures superior adhesion and protection, even under extreme stress. This makes it an excellent choice for industries where equipment reliability and longevity are critical. From sub sea applications in marine environments to extreme temperatures in the steel producing furnaces, laser cladding’s precise and controlled application minimizes downtime and extends the life of essential machinery. Learn more about the technical advantages of laser cladding here.

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Hydraulic cylinder rods

At Topclad, we have a rich history that extends over 40 years, initially applying galvanic nickel and chrome to hydraulic cylinders. This deep-rooted expertise has been pivotal as we transitioned to using laser cladding layers as a superior alternative to traditional galvanic nickel-chrome coatings. Our capabilities include removing existing galvanic chrome and HVOF layers and applying advanced laser clad layers to rods ranging from diameters of 40 mm to 2200 mm and lengths up to 24,000 mm. This expertise extends to enhancing the durability of hydraulic cylinders, which are particularly susceptible to severe corrosion challenges, especially in offshore environments exposed to saltwater and harsh conditions. Our comprehensive services also feature the integration of Topclad Length Measuring Systems, which can serve as substitutes for Bosch Rexroth CIMS.

Additionally, we offer threaded ends on rods with a nickel-based thread, ensuring ease of screwing and unscrewing components like rod eyes even after many years, without resistance due to corrosion. Moreover, Topclad is equipped to manufacture completely new rods according to customer specifications, ensuring tailored solutions that meet specific operational needs. Our laser cladding solutions not only replace older methods but significantly enhance the service life and reliability of these critical components. Discover more about our innovative solutions for hydraulic cylinder rods and their benefits in extending component durability and performance. A number of Topclad laser clad layers have test certificates, witnessed by Bureau Veritas or DNV. Discover more about our solutions for hydraulic cylinder rods.

Ship propeller shafts

Another effective laser cladding example is in the protection and enhancement of bearing surfaces of ship propeller shafts. For demanding bearing conditions, Topclad offers three types of laser-clad layers. Tardisphere, our premium bearing surface, is particularly effective when applied to ship propeller shafts. These components face extremely harsh environments with constant exposure to saltwater, which can lead to rapid corrosion and wear. However, laser cladding with Tardisphere provides superior resistance to these conditions, ensuring that propeller shafts remain functional and reliable for extended periods. Over 100 water-lubricated propeller shafts equipped with Topclad Tardisphere have demonstrated exceptional durability and reduced maintenance needs, proving the quality of our advanced laser cladding technology. Learn more about how we enhance ship propeller shafts with our innovative solutions. Learn more about how we improve ship propeller shafts with our advanced laser cladding technology.

Rollers & drums

Laser cladding is highly effective for enhancing the performance of rollers and drums, which endure significant wear due to continuous operation and abrasive materials. Topclad’s laser cladding improves their wear resistance, extends lifespan, and reduces maintenance downtime, boosting industrial efficiency.

Additionally, many rollers and drums require properties like corrosion and wear resistance, durability under high temperatures, thermal shocks, and external impacts, as well as hygienic surfaces. Topclad laser cladding meets all these requirements, outperforming methods like galvanic nickel chrome or HVOF. Visit our page on rollers and drums for more details.

Machine parts

Machine parts are another critical area where laser cladding technology provides significant benefits. Components such as gears, shafts, and other intricate machine parts often face high levels of wear and thermal stress. Laser cladding restores and enhances these parts, ensuring they perform reliably and efficiently under demanding conditions. This technology not only extends the life of machine parts but also improves their performance, making it a valuable laser cladding example for various industrial applications. Explore our solutions for machine parts.

Where is laser cladding used?

Where is laser cladding used? This advanced technology is employed across a variety of market segments, including marine, offshore, oil and gas, steel production, energy, mining, pulp and paper, and automotive industries. The applications mentioned above are commonly found within these sectors, demonstrating the versatility and effectiveness of laser cladding in enhancing component performance and longevity. For a comprehensive overview of the markets we serve, visit our markets page.

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Topclad Laser Cladding is the leading manufacturer of innovative laser clad layers in Europe. Based in Lelystad, the Netherlands, Topclad Laser Cladding develops and applies laser clad layers for the most demanding industries including oil, gas, sustainable energy, offshore, dredging, mining, bridges and water locks, steel manufacturing and food processing.

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